Core Cutting Machines
Overview
We offer hydraulic power packs and control systems for reliable and precise machine operation. These systems support presses, calenders, reels, and auxiliary equipment. High-quality components ensure stable pressure control and long service life. Designed for seamless integration and easy maintenance.
Scope of Delivery
- COL Systems - Includes main control cabinet (PLC, HMI touch panel, I/O modules), field sensors (pressure/load cells, encoders), cabling harnesses, operator stations, and software licenses.
- Hydraulic Power Pack - Hydraulic pump/motor unit (axial piston, 10-50 kW), oil tank (500-2000L, cooler/filter), accumulators, directional/proportional valves, manifolds, and pressure gauges.
Other common components include Stainless piping/hoses, electrical panels (VFDs, soft-starters), instrumentation (flow/temp sensors), spares (filters/seals/valves), safety PLC, and commissioning/training.
Key Advantages
- COL Systems: PLC-based centralised control automates nip pressures, speeds, and profiles across machine sections, reducing operator errors by 95% and enabling recipe changes for multi-grade runs.
- Hydraulic Power Pack: Delivers reliable high-pressure oil (up to 250 bar) with accumulators for smooth, vibration-free loading, supporting heavy loads in Jumbo presses and pope reels.
- Compact integration cuts wiring/installation time; fault diagnostics minimise downtime in 24/7 kraft/tissue operations.
- Energy-efficient variable pumps save 20-30% power vs. fixed systems; safety interlocks prevent overloads.
- Scalable for widths to 6.5m, with remote HMI for real-time monitoring and predictive maintenance.
